Henry Ford

The biography of a farm boy who rose from obscurity to become the most influential American innovator of the 20th century, this documentary of Henry Ford offers an incisive look at the birth of the American auto industry with its long history of struggles between labor and management. Premiering January 29, 2012 at 9/8c on PBS.

An interview with Sarah Colt, producer/writer/director for "Henry Ford." Premiering January 29, 2013 at 9/8c on PBS.

In early 1907, Henry Ford walled off a corner of his Piquette Avenue factory to be used for automotive development. Ford thought nothing of joining his workers on the factory floor to experiment with new engine ignition designs or suspension systems. Every few months, Ford released another automobile in his alphabet line, each improving upon the last.

In October of 1908, Henry Ford introduced the newest addition to his alphabet line—the Model T. It had a four-cylinder, 20 horsepower engine, a vastly improved transmission and an ingenious magnetic generator that provided power for an ignition and lights. At a time when the average car cost more than two thousand dollars, the Model T sold for just eight hundred and fifty.

Inspired by the moving lines used at meat-packing plants, Ford’s factory tested an assembly line in the flywheel magneto department. Rather than having one person build a coil at a time, the supervisor broke down the individual tasks into a sequence driven by a conveyor. The new system reduced the time it took to make a magneto from twenty minutes to thirteen minutes, ten seconds.

The River Rouge factory complex took 10 years to build and was compromised of 93 buildings which housed 120 miles of conveyors. There were 15 miles of roadways and 100 miles of railroad within the plant just to move things around. Water pumped from the Detroit River supplied the complex with 700 million gallons a day—as much water as consumed by Detroit, Cincinnati and New Orleans combined.

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